FDSP animal feed pellet machine we offer are designed using the latest technology for accurate and maximum output. The pellet diameter ranges from 2 mm to 18 mm capacity that can vary with the type of material and various other factors.
Various pelleting application include Poultry & Cattle feed Pellets, livestock feed pellets, chicken feed pellets etc.The high quality conditioner can be added for better cooking, Pellet ability and digestibilities of the feed.
Features of FDSP feed pellet machine
This poultry pellet feed machine is equipped with screw feeder controlled by FCinverter with permanent magnet to removing iron impurities.
Stainless steel conditioner makes even retention and sufficient cooking effect.
Gear directly-connecting driving is adopted for high accuracy and efficiency.
The output can increase 20% comparing to pellet mill driven by belts.
High quality bearings(SKF/NSK), oil seal( from Germany) is adopted to makes operation smoothly.
Main gear and pinion shaft adopt the carbonizing quenching with high accuracy, to ensure smooth driving, low noise and long service life.
S shape coupling is used with advantage of high capability of retrieve displacement.
The die is quickly assembled and disassembled; die hoist is optional.
Applicable for all kinds of high grade animal/livestock/aqua feed. Double or threelayers of conditioner is optional.
Speed-adjust feeding, adopted by this machine, can control the feeding capacitycorrectly to fit for different and meet the production requirement of pellets withdifferent diameters.
CE ISO Certificates approved
Main Advantages of FDSP poultry feed machine
1. High efficiency
Gear-driven transmission system and S Shape coupling make the efficiency be above 97%. Compared with belt-driven system, the output can increase 15-20%.
2. Long service time.
Siemens motor, SKF/NSK bearing, Germany oil seal, etc these top quality parts make our machine has long service time. Also,gear-box body is made by HT250, which is highly abrasive. Many other manufacturers adopt HT180/HT200.
3. Easy operation and maintenance.
Quickly assembled and disassembled ring die is easy to change. It only takes 0.5-1 hour for one worker to change ring die.Compared with vertical ring die machine in China, it saves much more time.
Working Principle of Ring Die Poultry Feed Pellet Mill
The raw material for this machine can be the food grain like corn, wheat and the crushed waste fromagriculture for example, corn straw, groundnut shell, grass, wheatbran, sawdust, and animal manure and so on, they can be pressedinto both feedstuffs for many kinds of animals and biomass fuel,the diameter of the pellet can be 1-12mm, when processing, thelower temperature can maintain the nutrition of the products. Andthrough general extrusion, it can kill micro-organisms, parasitesto prevent disease and to store it easily.
The material is put into the screw feeder which can be easily adjusted for the feeding speed and getting proper material flow. After this, the material goes into a conditioner where hot steam can provide favorable conditioning. Then, the material temperature is maintained about 64-85 °C and moisture between 14-16% before entering the pressing chamber. In the pressing chamber, materials will naturally be compressed into pellet form through the die holes under the high pressure of rollers.
The reasons why feed pellet mill makes abnormal noise, vibration, and proper working
1) Faulted bearing in the pellet mill makes abnormal working and the working current will fluctuate. If the working current is high, please shut off the machine and replace the bearing.
2) Ring die is jammed and only part of the holds is squeezing material out. Foreign material, out-of-round ring die, tight gap between ring die and rollers, wearing rollers, damaged roller bearing, all of these can cause vibration. Please check or replace ring die and adjust the roller gap.
3) Coupling is not balanced, and there is some horizontal or vertical deviation, then pellet mill will vibrate and oil seal will be damaged easily. So coupling must be calibrated in horizontal.
4) Main shaft is not tight, especially in D type and E type machine, loosen main shaft can result in shaft moving back and forth, roller shell’ swinging obviously, big pellet mill noise and vibration and pelleting trouble. Please tight the butterfly spring and round nut at the end of main shaft.
5) Big and small gears are wearing out, or only one of them are replaced can also cause noise, sometime there is some round-in period.
6) The conditioner discharging material unevenly, and makes pellet mill working current fluctuate greatly. Please adjust the paddles in the conditioner.
Specification of feed pellet mill
Remark:it can be driven by belt or gear
raw materials:grains powder,straw meal,alfalfa,rice husk,grass meal,sunflower,etc
As a professional manufacturer of feed machines, FDSP has more than 20 years' experience in designing and manufacturing turnkey feed pellet lines for domestic and overseas customers. Covering total area of 15,000 square meters with over 200 staffs, we have large scale workshops and comprehensive warehouse. We have full set of production facilities andseries of CNC machines to meet forging, casting, machining, etc. Our products have been exported to over 30 countries all over the world including South Africa, Iran, UAE, Korea, Thailand, Pakistan, etc and we are looking forward to working with you in future!