Ring die for pellet machine for sale

Ring die for pellet machine for sale
Product Details

Feature of our ring die 

  1. Made of imported high-carbon high-chromium stainless billet steel,optimization carbon, thus enhancing wearing and corrosion resistance and hardness.

  2. It can deal with all kinds of die hole over &1.2mm (&1.2mm included) and compression ratio.

  3. Ring die can be produced up to 300mm-1500mm in diameter and 500mm in height.

  4. In ring die processing, full automatic control, one-time molding for die hole, high smoothness.



Ring die pellet mill working principle

The basic structure of the pelletizing chamber is mainly composed of these parts: the die, the rollers, feeding scraper and cutting knives.


When the machine is started, the electric motor will drive the ring die to rotate. And the rollers will also revolve on its own axis due to the friction between itself and the die. By means of gravity and the centrifugal force generated by rotating of the ring die, material will be firmly attached to inner surface of the ring die. The feeding scraper will ensure the material to be continuously and evenly pushed forward along the die to be prepared for pelletizing.

Then the material is squeezed by the roller and the die, and with the gradually increasing pressure, the density of the material also becomes higher. Thus the material temperature will rise, which softens the lignin in it and makes it easier to be shaped. At this time, the material is compressed into the die holes and shaped into small cylindrical strips with diameters of 2 - 12 mm (depending on the size of the holes).



Relation between die hole structure and pelleting 

1,Straight hole and release stepped hole It is suitable for compound feed processing 

2,External conical hole It is suitable for the processing of high-fibre feed like de-fat chaff 3,Internal conical hole and compression-type stepped hole This applicable for the process of herbage powder feed of light proportion 

We should try to avoid using release stepped hole(pressure-relief vent) Because discharing is not easy for holes in the rows of the edge of ring die, pressure-relief vent is designed there.

We need to maintain and check the pellet mill's spare parts: ring dies, roller assembly,roller shell,gear shaft,screws, bearings, coupling etc. Because they are take up about 8% of the machine cost every year (primary for such as wood chipper, hammer mill and pellet mill.) 




No.

Type and size

Compression ratio

Applicable models

1

Ring Die D2.0×32/25

1:12.5

Zhengchang 32

2

Ring Die D3.0×35/30

1:10

Zhengchang 32

3

Ring Die D4.5×45

1:10

Zhengchang 32

4

Ring Die D4.5×45

1:10

Zhengchang 35

5

Ring Die D2.5×35/30

1:12

Zhengchang 40

6

Ring Die D4.0×45/24

1:6

Zhengchang 40D

7

Ring Die D4.5×54

1:12

Zhengchang 40D

8

Ring Die D3.2×39

1:12

Zhengchang 42

9

Ring Die D2.0×40/28

1:14

Zhengchang 508

10

Ring Die D3.0×45

1:15

Zhengchang 508

11

Ring Die D3.2×40/35

1:11

Zhengchang 508E

12

Ring Die D4.5×55/27

1:6

Zhengchang 508E


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